Quality & Equipment

Quality

production machinging at omw corp

OMW is an ISO 9001:2008 registered company, with a strong culture of quality, continuing improvement, and solving problems at the source. We’re a highly computer integrated company, utilizing shop, QA and machine management software to keep track of customer jobs and make efficient use of our equipment.

We have experience with a variety of QA and Quality systems and disciplines, including but not limited to: ISO, Six Sigma, 5-S, Statistical process control (SPC) and others. Our isolated and precision temperature-controlled QA room features a Brown & Sharpe automatic CMM with Nikon software, as well as stereo microscopes and other precision measurement tools. OMW’s measurement tools are checked at regular intervals as per our Quality Manual to gauges traceable to the National Institute of Standards and Technology in Maryland.


production machinging at omw corp

We take quality very seriously at OMW, and we take tremendous pride in our work. In the end, however, our true test of quality is the satisfaction of our customers and the success of our manufactured parts for their intended purpose.

Equipment List

Software:

• SurfCam CAM Software, latest version, multiple seats, 2.5 through full 5 axis

• SolidWorks, latest version, multiple seats

• CAMplete TruePath 5-axis simulation software, latest version

Machining Centers:

5-Axis machining at omw corp
Matsuura MAM72-3VS 5-Axis Machining Cell

Horizontal machining at omw corp
Mori-Seiki NH4000 Horizontal

• (2) Matsuura MAM72, Full 5-Axis Machining Cells, 32 pallets (13" diameter 13" long) with pick and place robots, 320 tools, glass scales on all axis. Renishaw probing, tool pre-setter as well as broken tool detection. 40 taper Big Plus spindle, 15k rpm.

• Mori-Seiki NM5000 Horizontal Machining Center (HMC), twin 19.7” square pallets, 30HP 14,000 RPM spindle, touch probe, auto tool setter, 1000PSI through spindle coolant.

• Mori-Seiki NH4000 DCG Horizontal Machining Center (HMC), twin 15.7” square pallets, 14,000 RPM spindle, touch probe, auto tool setter, 1000PSI through spindle coolant.

• (2) Mori-Seiki Dura Vertical 5100, 21x40" travels, 30 tools, 12,000 RPM, through spindle coolant

• Matsuura RA-2G, twin-pallet Vertical Machining Center, 26x18x19" travels, 15,000 RPM spindle.

• Chiron Dual Pallet FZ08W Vertical Machining Center, 12x10x10" travels, 15,000 RPM.

• Kitamura Mycenter 1XI with full 5-axis machining, 20x14x12" travels, 15,000 RPM

• Kitamura Mycenter 1 VMC, 20x14x16 travels, 13,000 RPM, 1417 IPM rapids.

• Hardinge\Bridgeport XP3-1000 VMC, 40x24x24" travels, 12,000 RPM, 1690 IPM rapids, Fanuc 18i-MB Al-Nano control, 4 sec. tool change, 48 tools, 25HP, Big Plus spindle with through spindle coolant. Removable 4th-axis CNC indexer.

• Hardinge\Bridgeport XP3-1000 VMC, 40x24x24" travels, 12,000 RPM, 1690 IPM rapids, Fanuc 18i-MB Al-Nano control, 4 sec. tool change, 30 tools, 25HP, Big Plus spindle with through spindle coolant. Removable 4th-axis CNC indexer.

• (3) FANUC Robodrill Alpha-T14iFe VMC, 16.14x12.20x12.99" travels, 10,000 RPM, 1890 IPM rapids, Fanuc 31i-A control, 1.7 sec. tool change, 14 tools.

• (2) FANUC Robodrill-Mate VMCs, 16.14x12.20x12.99" travels, 10,000 RPM, 1417 IPM rapids, Fanuc Oi-MC control, 1.7 sec. tool change, 14 tools.

• Hwacheon Sirius-U VMC, 20x 20x 20"; xyz travels. 12,000 RPM, 1200 rapids, 3.5 second tool change chip to chip, 30 tools. FANUC 18M control with high-speed contouring. Removable 4th-axis CNC indexer.

• Chevalier 2033 VMC. 20x20x33" xyz travels. 10,000 RPM, Box ways, Fanuc OM-D control.

Turning Centers:

• Okuma LB-15 CNC Turning Center

• Miyano BNC-34T Turning Center

Other CNC Equipment:

• Universal Laser, VLS2.30, laser engraver/cutter. 30 watt.

Manual Machine Tools:

• Chevalier Surface Grinder

• Bridgeport manual mill w/Sony DRO

• Hwacheon 17"x40" heavy engine lathe, Newall DRO

• Acra Engine lathe 14x42"with DRO

production machinging at omw corp

Support Equipment:

• Hardinge CNC controlled 4th-axis rotary table\indexer.

• 5-axis tilting rotary table (manual)

• Automatic horizontal band saw

• Vertical and Horizontal band saws

• Cold Saw

• 17" x 32" vibratory deburring tank

• 15" vibratory deburring machine

• Full size and micro-precision bead-blast cabinets

• Disk and Belt Sanders

• Sensitive Drill press (30,000 RPM)

• Jeweler's Lathe

• 12 ton hydraulic press

• 3-5 ton arbor presses

• 2300-degree Heavy Duty Paragon heat-treat oven

• (3) Kaiser & Atlas-Copco Rotary screw air compressors

QA Equipment (all traceable to NIST):

• Brown & Sharpe MicroVal PFx 454 Automatic CMM, 458mm x 510mm x 406mm travels, PC-DMIS & Nikon CMM-Manager software

• Olympus Stereo Microscope and illuminator

• Granite Surface Plates

• Granite Height tables

• Mitutoyo Precision Height Gauges

• Starrett and Mitutoyo .00005" micrometers

• Starrett Small and Large Hole Bore Gauges

• 6, 12 and 36" .0005" Dial and Vernier Calipers

• Brown and Sharpe Precision Gage Blocks.

• Precision Gage Pins, .011 to 1.000 by .001

• Surface Roughness Scale